Smart Factory Production Planning (MRP) & Shop Floor ERP

Streamline Shop Floor Operations & Bill of Materials (BOM)

Eliminate raw material bottlenecks, unexpected machine breakdowns, unverified quality defects, and shop floor job card delays. TRINOXAPP Manufacturing CRM integrates multi-level BOM creation, shop floor work order tracking, machine preventive maintenance, and real-time Quality Control (QC) inspection.

Multi-Level Bill of Materials (BOM)
Digital Job Cards & Shop Floor Grid
Preventive Machine Maintenance AI
Quality Control (QC) Defect Logs
Manufacturing ERP Management Dashboard
Floating Widget
Floating Analytics
line shape
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Factory Floor Operational Friction

What Complicates Manufacturing Execution & Planning?

Factory managers face inaccurate material requirement calculations, unexpected machine downtime, untracked scrap/rejection rates, and paper job cards.

BOM & Material Shortages

Inaccurate multi-level Bill of Materials leads to missing assembly components mid-production run.

BOM Shortages

Unscheduled Machine Downtime

No proactive preventive maintenance tracking causes sudden assembly line halts and costly repairs.

Unscheduled Machine Downtime

Untracked Scrap & Defects

Lack of live Quality Control (QC) inspection checkpoints allows defective batches to ship to clients.

Untracked Scrap & Defects

The TRINOXAPP Solution

Next-Gen Smart Factory Execution System (MES)

Multi-Level BOM Engine

Configure sub-assemblies, raw material quantities, scrap percentages, and machine operation steps.

Explore Module

Shop Floor Job Cards

Issue digital job cards to operators with barcode scan start/stop tracking and operator log.

Explore Module

Live Quality Control (QC)

In-process inspection gates, tolerance check parameters, and scrap return voucher generation.

Explore Module

Machine Maintenance AI

Track running machine hours, schedule preventive servicing, and auto-dispatch spare part POs.

Explore Module

Core ERP Modules

High-Performance Modules Built for Factory Operations

Material Requirements Planning (MRP)
MRP Engine

Material Requirements Planning (MRP)

Calculate raw material shortages against sales orders and trigger vendor purchase requisitions in 1 click.

Shop Floor Digital Work Orders
Shop Floor MES

Shop Floor Work Orders & Routing

Map sequential workstation routing, track job completion times, and monitor operator labor efficiency.

Costing & Batch Yield Analysis
Product Costing

Batch Costing & Yield Analysis

Consolidate direct material, machine overhead, labor, and energy costs to compute accurate per-unit cost.

Extended Infrastructure

Advanced Industry 4.0 Factory Operations

Multi-Plant Factory Control

Manage multiple manufacturing plants and assembly lines.

Explore Multi-Plant Control
Machine OEE AI Analytics

Overall Equipment Effectiveness (OEE) analytics dashboard.

Explore OEE Analytics
In-Line QC Gate

Digital quality inspection checklists with photo proof logging.

Explore QC Gate
Breakdown WhatsApp Alerts

Instant WhatsApp alert sent to maintenance team on breakdown.

Explore Breakdown Alerts

Production Engineering

Multi-Level Bill of Materials (BOM) & Revision Control

Define complex multi-tier product structures containing sub-assemblies, raw materials, fasteners, and labor routing. Maintain full engineering revision history with ECO approval workflows.

Unlimited
BOM Nesting Levels
Assemblies & sub-parts
100%
Material Traceability
Batch & heat code logs
  • Automatic material reservation upon sales order confirmation
  • Scrap & byproduct percentage calculation per operation
  • CAD drawing & specification attachment per BOM item
Multi-Level BOM Visual

Quality Assurance

In-Process Quality Control (QC) & Defect Tracking

Enforce Quality Control checkpoints at raw material receiving, in-line assembly, and pre-dispatch packaging. Log dimensional measurements, defect types, and issue non-conformance reports (NCR).

Zero
Defective Shipments
Enforced QC gate hold
ISO
9001 Compliance
Digital inspection logs
  • Automated quarantine warehouse transfer for rejected lots
  • Supplier quality rating scorecards based on incoming defect rate
  • Pareto analysis charts for top manufacturing defects
Quality Control Visual

Empowering Factory Roles

Built for Plant Managers, Production Supervisors, QC Engineers & Operators

Plant Managers

  • OEE Performance Grid
  • Multi-Plant Capacity Sync
  • Batch Costing Analytics

Shop Supervisors

  • Work Order Dispatching
  • Machine Allocation Map
  • Operator Shift Tracking

QC Inspectors

  • In-Process QC Checklists
  • Defect Photo Logging
  • Quarantine Lot Rejection

Machine Operators

  • Touchscreen Job Cards
  • Barcode Material Scan
  • 1-Tap Breakdown Ticket

Implementation Steps

A Simpler Way to Automate Production

01

Configure BOM & Routing

Set up multi-level Bills of Materials, operation steps, machine workstations, and standard time targets.

02

Issue Digital Work Orders

Dispatch production jobs to shop floor operators and track work in progress (WIP) via barcode scanners.

03

Inspect QC & Costing

Perform final quality control inspections and log completed finished goods into warehouse inventory.

Connected Operations

How TRINOXAPP Connects Every Aspect of Factory Manufacturing

Connected Manufacturing Ecosystem

Enterprise Protection

Keep Proprietary BOM Designs & Costing Secure

Protect intellectual property, engineering drawings, raw material cost formulas, and quality audit logs with 256-bit encryption and role-based permissions.

  • 256-Bit SSL Data Encryption
  • Role-Based Shop Floor Permissions
  • ISO 9001 Audit Trail Compliance
  • Automated Cloud Backups

Frequently Asked Questions

Everything You Need to Know About TRINOXAPP Manufacturing ERP

  • Can TRINOXAPP handle multi-level Bill of Materials (BOM) for complex assemblies?

    Yes! TRINOXAPP supports unlimited nested sub-assembly levels with scrap factors, labor time targets, and CAD attachment links.

  • How does shop floor work order tracking operate?

    Operators scan barcode job cards at each workstation using mobile or touchscreen terminals to log start/stop times and completed quantities.

  • Does TRINOXAPP integrate Quality Control (QC) inspection gates?

    Yes! Configure mandatory QC inspection checkpoints. Rejected lots are automatically routed to quarantine warehouses with non-conformance logs.

  • Can TRINOXAPP calculate exact batch production costs?

    Absolutely. It aggregates direct material costs, machine hour overheads, operator wages, and energy allocation to compute per-unit production cost.

Have Specific Questions for Your Factory?

Or email our engineering team at contact@trinoxapp.com

Ready to Scale Factory Output & BOM Precision with TRINOXAPP?

Join leading manufacturers that have automated production planning, shop floor job cards, quality control inspection gates, and batch costing.